Ben said,
Pretty amazing. Even if it didn't burn out from age, you'd figure a power surge or something would have taken it out by now. It seems to me that most of my incandescents used to go out right when turning them on. I can't remember one ever going out while it was on (sans power surge).
That "turn-on-POP!" phenomenon is pretty well known. The electrical resistance of the filament is low when it's cold, so when you flick the switch, a big surge of current flows through the bulb. When it warms up (which doesn't take long), the resistance goes up and the running current is a lot lower. Most electrical conductors (like tungsten) show this low-temp, low-resistance phenomenon.
As the bulb ages and the filament loses tungsten through evaporation and other processes*, there is inevitably one spot that's weakest and sooner or later that on-surge is too much for that one weakest spot and that's when you get the turn-on-burn-out phenomenon. (It also depends a little on when in the AC cycle you happen to hit the bulb with power.) The same thing is true if a bulb is already running and a power surge hits it. The bulb can't get hot enough soon enough in the surge to have its resistance increased quickly enough, so that inevitable "weakest spot" burns out.
You may have noticed, especially with lower-Wattage bulbs, that they actually get brighter for a while before they burn out. Once again, that inevitable "weakest spot" in the filament is getting hotter and hotter as the bulb ages.
In many old-time tube audio amplifiers, where the tubes (valves for you Englanders) are very expensive, they had a surge protector in the filament circuits to prevent that surge from popping the tube filaments. They usually consisted of a heating element in series with the filaments which was situated physically below a bimetallic thermal switch so that the switch was open until the heating element (and thus the tube filaments) warmed up, and then the bimetallic switch would then close, applying the full voltage to the tube (valve) filaments.
When they turn on those very high-powered TV and radio station transmitters, it's not a question of walking in the transmitter room and flipping a switch and you're "on the air." There's a long and involved process involved, which includes bringing the power up gradually. (Nowadays a lot of this process is handled automatically.) These high-powered transmitting tubes have filament currents
well up in the hundreds of amperes. See, e.g.,
http://www.oldradio.com/archives/hardware/WE320A.htmThat old-timer had a filament rating of 35 Volts at 435 Amperes (15kW). A wee bit different from flicking the wall switch and hitting your 100 Watt $0.79 ceiling light with the full line voltage.
This kind of "lore" is what I was talking about in terms of the newer LED lamps. There doesn't yet seem to be enough "lore" about them in the common pool of knowledge.
Terry, 230RN
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* Carbon filaments do not have the same aging process as tungsten filaments, and will last a lot longer than tungsten filaments barring shock or other catastrophe. Google "tungsten-water cycle."