Author Topic: Sledgehammer restoration  (Read 479 times)

cordex

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Sledgehammer restoration
« on: June 10, 2024, 04:58:57 PM »
For my dad's birthday, we got my mom the present of cleaning out his garage.  While sorting through stuff to get rid of we found an old sledgehammer with a very loose head.  It looks like he replaced the handle and didn't install it well.  It was going to get thrown out to appease my mom, but I said I'd take it because I figured I could rehaft it.  I could tell he wasn't thrilled to get rid of it, but he was playing her game at that point and he couldn't justify hanging on to a broken tool.

When I got it home I realized the head was a nice, vintage 6 pound Plumb so I changed my mind and decided after I fixed it up I would give it back to him.  I was just going to buy a new handle, but while helping to clean out the attic of my late grandpa's workshop a couple weeks ago I found an old spare handle in perfect condition stashed away.  It still has part of a "Montgomery Ward" sticker on it.  I figure using a handle that has family roots adds something.

After removing the poorly fitted handle, I used Evaporust to derust the head and wedge.  Then I painted it a dark red, made a custom wooden wedge from a part of the old handle, reused the steel wedge and did a pretty solid job of remounting the head.  The contrast of the darker hickory from the old handle crossed with the steel wedge looks pretty cool.  Not nearly as decorative as some wedge patterns I've seen, but plenty good for this kind of restoration.  I still have to grind the paint off the hammer faces, but it is looking pretty good.  I know a painted head isn't original, and black would have been more true to the brand, but red looked good.

I was thinking about trying to protect the Montgomery Ward sticker - maybe a clearcoat or something to preserve a neat part of the artifact.  Or maybe I'll just leave it.  My dad is getting to be past the time in his life that he's likely to use a sledgehammer very much anyway.

griz

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Re: Sledgehammer restoration
« Reply #1 on: June 10, 2024, 06:55:41 PM »
Good idea.  I think I would leave the MW sticker for nostalgia.
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Kingcreek

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Re: Sledgehammer restoration
« Reply #2 on: June 10, 2024, 11:24:16 PM »
Cool. I love this stuff. I restored some of my grandfather’s big hammers, some over 100 years old..
Sounds like you already mounted the head and handle. I like to do the head resto before hafting but it works either way.
Taking time to properly fit the head to the handle pays off in the long run. I sand the handle down to 220 grit and apply layers of BLO.
I’ve done axes mauls mattocks splitters and hammers. Mostly used Amish hickory which is getting hard to buy.
Use a 120 flap disc grinder to dress the mail faces.
Post some pics if you can. Plumb is good old forged steel.
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cordex

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Re: Sledgehammer restoration
« Reply #3 on: June 11, 2024, 09:52:56 AM »
Sounds like you already mounted the head and handle. I like to do the head resto before hafting but it works either way.
I did everything to the head prior to hafting but sanding the paint off the faces.  If I were doing it again I'd have done it all ahead of time.

Taking time to properly fit the head to the handle pays off in the long run.
I spent a long time doing only minimal sanding to get it fit, and hopefully expanded the end enough with the wooden and steel wedges.

I sand the handle down to 220 grit and apply layers of BLO.
The only reason I haven't done this is because it would either strip the sticker or leave the handle with different finishes.

Post some pics if you can. Plumb is good old forged steel.
I forgot to get "before" pictures, but this is the head straight out of Evaporust:


With a few coats of paint:


Montgomery Ward sticker:


Handle branding:


Finished head: